Mixed case pallets

Mixed Case Palletizing Automated On Demand

Lumper deploys autonomous mixed case palletizing robots that plug into your existing WMS with no upfront costs and no warehouse layout changes.

The problem

Manual Palletizing Slows Every Outbound Shift

Building mixed SKU pallets by hand is slow, inconsistent, and hard to staff. Temp workers call out, throughput drops, and store-ready pallet quality suffers. Traditional robotic palletizers cost hundreds of thousands upfront and take months to install. Neither option scales when volume spikes. Warehouses end up stuck between a labor shortage and automation they cannot afford.

What you get

Mixed Case Palletizing Automated On Demand

Palletizing

Builds Stable Mixed Case Pallets

Lumper robots build outbound pallets from mixed SKU cases without pre-sorting or special setup. Each pallet comes out stable and store-ready, keeping your outbound dock moving without adding headcount.

  • Mixed SKU case handling
  • No pre-sorting required
  • Store-ready pallet output

Pay Per Pick

No Upfront Cost to Get Started

You pay per pick, not per robot. There is no capital expense, no lease, and no long-term equipment commitment. Palletizing capacity scales up or down with your actual volume so you never pay for idle capacity.

  • Pay per pick only
  • Zero upfront cost
  • Scales with your volume

Deploys In Hours

Running the Same Day You Call

Lumper robots drop into your existing warehouse floor with no layout changes and no construction. Deployment takes hours, not months, so your palletizing operation is up and running before the next shift.

  • No layout changes needed
  • Deploys in hours
  • No construction or retrofit

Existing WMS

Plugs Into Your WMS Today

Lumper connects directly to your existing ERP, WMS, or WES. There is nothing to replace and no new software to learn. Your team keeps working the way they already do, with robots handling the palletizing.

  • Connects to ERP and WMS
  • No system replacement
  • Works with existing workflow

Scale With Volume

Palletizing Capacity That Follows Demand

When order volume spikes, Lumper scales palletizing throughput to match without scrambling for temps or paying overtime. Usage-based capacity means your palletizing line keeps pace with your busiest days.

  • Scales to peak volume
  • No overtime dependency
  • No temp labor scramble

Common questions

Answered.

What exactly is mixed case palletizing and how does Lumper handle it?

Mixed case palletizing means building outbound pallets from boxes of different sizes, weights, and SKUs rather than identical cases. Lumper robots handle this autonomously on your warehouse floor, placing cases to build stable, shippable pallets without pre-sorting inventory or requiring workers to manually stack. The robots read your existing inventory as-is and get to work.

How long does it take to deploy Lumper palletizing robots in my warehouse?

Deployment takes hours, not months. Lumper robots drop into your existing warehouse without any layout changes, construction, or retrofitting. There is no lengthy installation project and no downtime to your current operation. Your team can have robotic palletizing running the same day without disrupting the rest of the floor.

How much does Lumper mixed case palletizing cost?

Lumper is priced by the pick with no upfront cost. There is no capital expenditure, no equipment purchase, and no long-term lease. You pay based on actual usage, which means your palletizing costs scale directly with your volume. When volume is low, you pay less. When it spikes, capacity scales to match without a large fixed investment.

What kinds of cases and weights can the robots palletize?

Lumper robots handle mixed SKU boxed goods including heavy cases up to 65 pounds. This covers the kind of real warehouse freight that most automation ignores. You do not need to pre-sort cases by size or weight before palletizing. The robots handle the variation that makes mixed case palletizing difficult to automate with traditional equipment.

Do I need to change my WMS, ERP, or warehouse layout to use Lumper?

No. Lumper plugs into your existing ERP, WMS, or WES without replacing anything. Your warehouse layout stays exactly as it is. There are no new software platforms to learn and no floor modifications required. Remote human operators handle any edge cases, so you do not need dedicated on-site staff to babysit the robots either.

Put Robots on Your Palletizing Line Today

Talk to Lumper about deploying mixed case palletizing robots in your warehouse with no upfront cost and no disruption.

Book a Deployment Call